Automotive Prototyping Auto Parts Manufacturing

Automotive Parts Prototype Design & Manufacturing

(4967 Customer Review)

  • Production-grade products
  • ISO 9001:2015 certified
  • 24/7 engineering support

Langhe Casting specializes in comprehensive automotive parts prototype design and manufacturing. From initial concept through functional testing, our team delivers high-fidelity prototypes that accelerate development, cut risk, and validate real-world performance.

Automotive Parts Prototype Design & Manufacturing

Automotive Parts Prototype Design & Manufacturing

End-to-End Prototype Workflow

Phase Activities Deliverables
Concept & Feasibility Requirement review, feasibility study Project plan, initial sketches
Digital Design 3D CAD modeling, CAE simulation (FEA/CFD) Validated digital models
Rapid Prototyping 3D printing (SLA/SLS/FDM), CNC machining Physical concept models
Low-Volume Tooling Soft tooling, urethane molds, short-run injection molds Functional prototypes in production materials
Testing & Validation Dimensional inspection, functional tests, fit-check Test reports, design recommendations

Key Services & Capabilities

  • CAD & CAE Validation: Optimize for weight, strength, and manufacturability
  • Material Simulation: Match end-use plastics and metals for accurate testing
  • Rapid Prototyping Technologies: SLA, SLS, FDM, DMLS, CNC
  • Low-Volume Tooling: Urethane casting, soft aluminum molds, rapid injection molds
  • Functional Testing: Vibration, thermal cycling, mechanical load tests
Rapid-tooling-for-tail-light-500x500.jpg

Rapid-tooling-for-tail-light-500×500.jpg

Materials & Tolerances

Material Prototype Method Typical Tolerance
ABS/PC Alloys SLA, SLS, Low-volume injection ±0.1–0.2 mm
Nylon (PA12) SLS, CNC machining ±0.2–0.3 mm
Aluminum 6061 CNC machining, DMLS ±0.05–0.1 mm
Tool Steel CNC machining, EDM ±0.02–0.05 mm

Why Langhe Casting for Automotive Prototypes?

Automotive engineers trust us because we:

  • Integrate CAE early to avoid redesigns
  • Use production-grade materials for realistic testing
  • Bridge from prototype to pilot runs with scalable tooling
  • Maintain ISO-compliant process controls and traceability
  • Deliver detailed inspection reports and DFM feedback
interior-parts.jpg

interior-parts.jpg

Automotive Prototype vs. Production Part

Aspect Prototype Production
Tooling Investment Low (soft tooling, 3D printed molds) High (hardened steel molds)
Lead Time Days to weeks Weeks to months
Volume 1–500 pcs 1,000+ pcs
Material Properties Near-production Exact production grade
Cost per Part High Low

Get Started on Your Automotive Prototype

Accelerate your next automotive program with Langhe Casting. Contact us for a tailored quote, design review, and rapid turnaround. Our experts guide you from concept through functional validation, ensuring your parts perform from day one.

Email: [email protected]
Phone: +86 18838939163

Custom-automotive-parts-manufactured-by-First-Mold

Custom-automotive-parts-manufactured-by-First-Mold

Frequently Asked Questions

Q1: What CAD formats do you accept?

We support STEP, IGES, SolidWorks, CATIA, and native CAD files.

Q2: Can you match automotive-grade surface finishes?

Yes, we offer textured SLA and injection-molded finishes to simulate production look.

Q3: How quickly can I get a functional prototype?

We turn around basic 3D-printed prototypes in 2–5 days; low-volume molded parts in 1–2 weeks.

Custom Auto Parts Manufacturing

Custom Auto Parts Manufacturing

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