Usluge vakuumskog livenja

Usluge vakuumskog livenja

(4967 Pregled kupca)

  • ISO 9001:2015, ISO 13485, ISO14001:2015, Iatf 16949:2016 certificiran.
  • 50+ Dostupna obrada površine
  • Od brzih prototipa do proizvodnje na zahtjev

Langhe livenje pruža visoko preciznost vacuum casting services for prototyping and low-volume production. Our process delivers excellent dimensional stability, smooth surface finishes, and cost-effective solutions for small batch runs.

What is Vacuum Casting?

Vacuum casting is a manufacturing process used to produce functional prototypes or low-volume production parts. It involves pouring polyurethane or similar materials into silicone molds under vacuum conditions to eliminate air bubbles and ensure flawless detail replication.

How Vacuum Casting Works

  1. Create a master model using CNC or 3D printing.
  2. Encapsulate the model in liquid silicone to form the mold.
  3. Cure the mold, then cut and remove the master.
  4. Cast resin material under vacuum to fill the mold cavity.
  5. Allow parts to cure and post-process as needed.
Vacuum Casting Service Latest Price, Manufacturer

Vacuum Casting Service Latest Price, Manufacturer

Key Advantages of Vacuum Casting

Značajka Korist
Visoka tačnost Tolerance up to ±0.1mm
Brzi zaokret Parts ready in 5–7 days
Superior Finish Surface smoothness comparable to injection molding
Materijalna svestranost Simulates ABS, Pp, PC, rubber, i još mnogo toga
Low Cost Tooling Ideal for prototypes and market testing

Applications of Vacuum Casting

Langhe Casting supports a wide range of industries with vacuum casting parts, uključujući:

Industrija Tipične aplikacije
Automobilski Dashboards, svjetlosna kućišta, internal clips
Medicinski Device casings, ergonomic prototypes
Potrošački proizvodi Kućišta, Ručke, Prototipovi
Vazdušni prostor Functional tests and visual prototypes
Elektronika Casings, tasteri, wearable parts

Why Choose Langhe Casting for Vacuum Casting?

Langhe Casting stands out with unmatched expertise in vacuum casting for functional prototypes and small series production:

  • ISO-certifikovan facility with professional engineering support
  • High-fidelity silicone molds for 20–30 cycles per mold
  • Wide material selection including transparent, rigid, and flexible resins
  • Rapid delivery with streamlined project management
  • Cost-efficient scaling from 1 do 100 dijelovi
Usluge vakuumskog livenja

Usluge vakuumskog livenja

Vacuum Casting vs Injection Molding

Faktor Vakuumska livenje Obriši ubrizgavanje
Trošak alata Niska Visoko
Vrijeme vođenja 5-7 dana 4–8 weeks
Part Quantity 1-100 kom 1000+ PCS
Materijalna sorta PU resins, rubber-like, transparent Thermoplastics
Prototyping Suitability Odličan Limited due to cost

Materijali koje nudimo

Our material library includes various PU resins that mimic the performance of engineering-grade plastics:

  • ABS-like Resin (Rigid and tough)
  • PP-like Resin (Flexible and impact-resistant)
  • PC-like Transparent Resin (Clear optics)
  • Rubber-like Resin (Shore A 30–90)
  • Fire-retardant and high-temperature resistant grades

Naš procesni tijek rada

Langhe Casting follows a structured and transparent process:

  1. Customer submits 3D CAD files (STP/IGES)
  2. We create or validate the master model
  3. Silicone mold is cast around the master
  4. Vacuum casting and curing take place
  5. Final parts undergo trimming and surface finishing

Kontrola kvaliteta

We deliver consistent and reliable parts with rigorous inspection methods:

  • Dimensional accuracy checks
  • Surface inspection under magnification
  • Color and finish matching as per sample
  • Functional testing if required
Vacuum-Casting

Vacuum-Casting

Start Your Vacuum Casting Project Today

Tražite pouzdano vacuum casting services? Kontakt Langhe livenje today to get a fast quote and expert advice. Whether for prototyping, pre-series production, or market testing, we deliver high-quality results on time and within budget.

E-pošta: [email protected]
Telefon: +86-188 3893 9163

FAQs About Vacuum Casting

Q1: How many parts can one silicone mold produce?

Tipično, each silicone mold can produce 20 do 30 parts depending on geometry and material type.

Q2: Can vacuum casting be used for transparent parts?

Da, we offer high-clarity PU resins that simulate PC for clear applications such as lenses and displays.

Q3: What is the typical turnaround time?

Standard lead time is 5–7 working days after mold completion. Rush services are available.

 

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