Advantages-of-Die-Casting

Die Casting Services

(4967 Customer Review)

  • From rapid prototypes to on-demand production
  • The fastest delivery time within 7 days
  • High quality die cast metal parts

Langhe Casting is a trusted provider of high-quality die casting services, specializing in aluminum and zinc alloy components for industries such as automotive, electronics, lighting, and machinery. With state-of-the-art equipment, strict quality control, and years of expertise, we deliver precision-engineered parts that meet international standards.

What is Die Casting?

Die casting is a high-pressure metal casting process in which molten metal is injected into a steel mold (die). Once cooled, the part is ejected with high dimensional accuracy, excellent surface finish, and minimal post-processing needs.

Parameter Description
Process Type High-pressure metal injection
Materials Used Aluminum, Zinc, Magnesium alloys
Typical Tolerances ±0.05 mm or better
Common Applications Automotive parts, lighting housings, consumer electronics

Types of Die Casting Processes

Die casting processes can be classified into several types based on the method of metal injection, casting material, and the equipment used. Each type offers specific advantages depending on the application, alloy, and production volume. At Langhe Casting, we provide both cold chamber and hot chamber die casting solutions to meet diverse customer needs.

Process Type Description Suitable Metals Main Applications
Cold Chamber Die Casting Molten metal is ladled into the injection chamber. A plunger forces it into the die cavity under high pressure. Aluminum, Magnesium, Copper alloys Automotive engine parts, structural components
Hot Chamber Die Casting Injection mechanism is submerged in molten metal. Metal is injected directly into the die cavity. Zinc, Lead, Tin alloys Electronics housings, consumer products, connectors
Squeeze Die Casting Combines casting and forging. Metal is solidified under high pressure in a closed die. Aluminum, Magnesium High-strength components, aerospace and automotive parts
Vacuum Die Casting Air is evacuated from the die cavity before injection, improving mechanical strength and reducing porosity. Aluminum, Zinc Parts requiring superior surface finish and integrity
Semi-Solid Die Casting Uses metal in a semi-molten (slurry) state for better flow control and dimensional stability. Magnesium, Aluminum Complex geometries, high-precision components

Langhe Casting is a trusted provider of high-quality die casting services, specializing in aluminum and zinc alloy components for industries such as automotive, electronics, lighting, and machinery. With state-of-the-art equipment, strict quality control, and years of expertise, we deliver precision-engineered parts that meet international standards.

Hot-Chamfer-Die-Casting

Hot-Chamfer-Die-Casting

Cold-Chamfer-Die-Casting

Cold-Chamfer-Die-Casting

Our Die Casting Capabilities

Langhe Casting provides end-to-end die casting services, from mold design and simulation to production and finishing. We operate advanced cold and hot chamber die casting machines capable of producing small to medium-sized components in high volumes.

Capability Specification
Machine Tonnage 180T – 1000T
Alloy Types ADC12, A380, Zamak 3, Zamak 5
Mold Lifecycle Up to 100,000 shots
Surface Finish Polishing, shot blasting, powder coating

Benefits of Our Die Casting Services

  • High Accuracy: Tight tolerances ensure precise geometry.
  • Cost-Efficiency: Ideal for mass production with lower unit costs.
  • Fast Turnaround: Short lead times for both prototyping and production.
  • Superior Surface Quality: Ready-to-finish components.
  • Durable Molds: Long mold life enables consistent quality over time.
Advantages-of-Die-Casting

Advantages-of-Die-Casting

Industries We Serve

Langhe Casting serves a wide range of sectors with tailored die casting solutions:

Industry Common Products
Automotive Engine brackets, gearbox covers, heat sinks
Electronics Housings, cooling systems, connectors
Lighting LED housings, reflectors, heat sinks
Appliances Handles, enclosures, structural components

Our Die Casting Process

We follow a meticulous die casting workflow to guarantee consistent results:

  1. Design & Engineering: CAD modeling and simulation
  2. Mold Making: CNC machining of precision dies
  3. Trial Production: Small-batch sample casting for validation
  4. Mass Production: High-speed, high-volume manufacturing
  5. Post-Processing: Deburring, surface treatment, secondary machining
  6. Quality Control: 100% inspection for critical parts

Why Choose Langhe Casting?

Advantage Details
Experience Over 15 years in die casting and mold development
Certifications ISO 9001:2015, IATF 16949 compliant
Customized Solutions Tailored to each client’s design and functional needs
Global Support Export to Europe, North America, Southeast Asia, and beyond

Quality Assurance

We prioritize quality at every step. Our inspection processes include:

  • CMM dimensional checks
  • X-ray porosity testing
  • Pressure leak testing
  • Salt spray corrosion resistance

FAQs About Die Casting

Question Answer
What is the difference between cold and hot chamber die casting? Cold chamber is used for aluminum; hot chamber for zinc or magnesium due to melting point differences.
What are typical lead times? Tooling: 2–4 weeks; Production: 1–2 weeks after tooling approval.
Can Langhe Casting assist with product design? Yes, we provide DFM (Design for Manufacturability) support.

 

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